Zinc electrolytic process Nickel alloy with a percentage of deposited nickel that ranges between 12 and 16%. This type of alloy is widely used in automotive applications, providing high resistance to corrosion.
The purpose of Zn coatings and their alloys is to protect the coated material from corrosion. This is achieved through two mechanisms:
1.- Physical barrier isolating the coated material against the oxidizing medium.
2.- Cathodic protection, with which the deposited layer of Zn acts as a sacrificial metal against the coated material, protecting it. This property is one of the main advantages of Zn coatings and its alloys compared to other types of coatings.
Among the advantages of the Zn coating and its electrodeposited alloys, compared to other coatings, the low thickness necessary to obtain good corrosion protection stands out (it usually works in the 8-20 micron range), the excellent adhesion with the base metal to be coated, the protective capacity against sacrificial corrosion and good reactivity for the application of passivation layers and subsequent seals.
The ZnNi coating in particular has excellent properties such as:
1: Reduced white corrosion formation compared to other Zn deposits.
2: Low corrosion by contact with Aluminum.
3: Good resistance against mechanical wear.
4: Stability at high temperatures, thus preserving its protective properties up to temperatures of 200ºC.
5: Low embrittlement due to hydrogenation phenomena, as already indicated by a standard such as ISO 4042.
Electrolytic ZnNi treatments are applied both static, through racks where the pieces are coated unitarily, or in drums, where the treatment is en masse. For each piece, the appropriate treatment method must be applied depending on its size, geometry, etc.
Passivations that are conversion coatings can be applied to the ZnNi tank by using CrIII salts to protect the tank against corrosion. These passivations are what give the color to the finish, and can be transparent or black.
With the application of TOP COAT of high layer in the final phase of the process, a more homogeneous final appearance is achieved, the resistance to corrosion is greatly increased both to white corrosion (corrosion of the coating), and to red corrosion (steel corrosion) and the coefficient of friction is parameterized according to the requested specification. Thanks to the application of TOP COAT we can assure the fulfillment of the requirements of resistance to climatic cycles demanded by the OEM’s.